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How extracting and Producing Nickel can be made more Sustainable

11/06/2025

The Article discusses environmentally safe ways for companies to mine nickel, which supports clean energy and includes innovative, recycling, and law-related approaches.

extracting-and-producing-nikal

At this stage of moving towards new energy, nickel is proving to be very important. Reducing carbon emissions and hitting climate targets is largely helped by the silver metal used for EV batteries. It could be predicted that in the year 2040, people will need more than six million tonnes of nickel mainly because of growing interest in green energy. Even so, using more electricity hurts the environment greatly. The current way to get nickel from ore is very energy-consuming and causes serious pollution, with each tonne of nickel producing more than 20 tonnes of carbon dioxide. It is a big problem that clean energy can also pollute the environment. As production of nickel increases, can we also reduce its effect on the environment? The article looks at how the use of innovation, recycling, and well-designed policies can help the industry become sustainable. We plan to find ways to lower greenhouse gas emissions, make use of cleaner methods, ensure no gaps in our product flow, and update our industry’s rules. If all we use is renewable energy, decisions about nickel mining and other metals may decide if our methods are really sustainable. Proper actions in the nickel industry should be performed and are achievable.

Growing demand

Nickel’s important role in clean energy means we are going the right direction, but we have to be aware of its issues as well. We should address the concerns with the environment promptly.

Rising demand

Nickel is essential for promoting the progress of electric vehicles. Due to its strong energy levels and temperature resistance, it is a necessary part of lithium-ion batteries. Because EVs will be built more and nations want to reach zero emissions, nickel demand is on the rise. The IEA believes global demand will triple by the year 2040 and go beyond six million tonnes annually. As well as in EVs, nickel helps build solar panels, wind turbines, and devices for storing energy, making it important for the progress of green energy.

The Ecological Trade-offs

Although it is clean once applied, the way this metal is retrieved and prepared is not really sustainable. Extracting just a tonne of nickel is estimated to release 20 tonnes or more of carbon dioxide because these steps need a lot of energy. Most of the time laterite ore is used to extract nickel by techniques that depend greatly on fossil fuels. As a result, significant quantities of greenhouse gases are emitted plus serious damage to the land and tree cover, mainly in tropical countries such as Indonesia and the Philippines.

Negative impacts on the environment

Climate pollution by nickel mines is joined by water pollution with heavy metals and heaps of toxic residues. Those who live close to these mines usually find that their area’s biodiversity and farming decrease. Since nickel demand keeps rising, we have to deal with the problems that mining brings, so sustainability is something that is needed, not just hoped for.

Understanding current Methods and challenges

The ways to produce nickel vary based on the kind of ore employed. Even though they are necessary for several industries, they create many challenges on a global scale.

extraction-of-nikal

Different Ore and the Process of Extraction

Nickel is obtained mainly from the minerals found in sulphide ores and laterite ores. Canada and Russia are the main producers of sulphide ores; they are mined under the ground or from open pits, and then go through smelting and refining. Because laterite ores found in Indonesia, the Philippines, and Australia are complex, they call for procedures such as HPAL and pyro-metallurgy. Every process impacts the environment differently, and laterite processing usually creates more carbon.

Energy Demand and emission

It is well known that producing nickel in the traditional way requires a lot of energy. Usually, very high temperatures, provided by burning fossil fuels, are required for pyro-metallurgical techniques used with laterites. Because of this process, nickel production leads to emissions of more than 20 tonnes of CO₂ for each tonne of nickel. Even though HPAL is seen as contemporary, it uses a lot of electricity along with acid and generates waste that is tough to manage.

Waste, Water, and Land Problems

Creating metals for the mining industry leads to the formation of big amounts of toxic waste and slurry. The careless disposal of these by-products in various developing countries leads to harming soil, rivers, and various ecosystems. Besides damaging forests for mining buildings, the land is also cleared, causing more stress to nature, and local communities are at risk of losing their health and homes.

Technology and laws

It is mainly because innovation application is not enough and regulations are not fully harmonized among making nations that improving sustainability is blocked. Even though electricity-free options exist, they are capable of little change without the support of more energy policies and collaboration.

Greener Technology and Inventions

Since there is more demand for nickel, cleaner ways of mining and producing it are now a priority. Innovative solutions are being developed to lower the production of carbon emissions and damage to the environment.

Electricity from Renewable Energy

There are huge impacts when smelting operations begin switching from fossil fuels to renewable sources instead. Having these types of furnaces instead of ones that run on fossil fuels can greatly lower CO₂ emissions in the making of steel. Because Canada and Norway have a lot of eco-friendly energy, the production of low-carbon nickel is already being done successfully. Taking this approach worldwide might change the industry’s sustainability.

Bioleaching and microbial processing

By using microorganisms, bioleaching enables the recovery of nickel from low-grade ores in a softer way than using chemicals. It uses less fuel and minimizes the amount of dangerous waste, which is why it is perfect for areas where the environment should be protected. Despite its focus on becoming scalable, trials its method in Finland and Brazil show how it may greatly help mining become more sustainable.

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Carbon Capture and Storage (CCS)

Nowadays, putting carbon capture and storage in place on mining sites is becoming more widespread. If companies trap the CO₂ that is produced during processing, their effect on climate change drops greatly. Researchers are finding ways to use carbon dioxide for making different products, creating a loop for the industry’s processes.

AI and Automation

Mines are changing their operations due to new artificial intelligence and data analytics technologies. Through satellite imaging and predictive maintenance, these technologies make things more efficient and result in less waste. Using automated methods to drill and transport resources reduces the use of diesel and protects miners.

Circular Economy and recycling

Change from a linear to a circular approach helps lessen the damage nickel production causes to the environment. Using and reusing materials play a major role in making the metal industry more sustainable.

Secondary Nickel

Using recycling to retrieve nickel from products such as electric vehicle batteries and stainless steel gives us a great way to decrease our use of fresh ores. Safety features in electric cars made with recycled nickel are much greener, since they emit 90% fewer carbon emissions than those made with new nickel. Even though there is huge potential, recycling worldwide is not done to its fullest because of issues in the processes of collection, separation, and processing. Revising these processes helps to support a bigger circular movement.

Battery reuse

Since more and more people are adopting EVs, the collection of used batteries becomes a concern yet offers new chances. Using efficient ways to get nickel from used batteries helps reduce the resources we use while also keeping mining to a minimum. Firms are exploring ways to recover materials from batteries and use them straight in the process of making new batteries. This reduces waste and guarantees the flow of critical minerals that are used up ethically.

Urban Mining

Nickel is found in huge amounts in the e-waste, appliances, and construction waste found in urban locations. “Urban mining” refers to treating cities like mines, and it greatly reduces environmental and social problems. New technology for extracting and processing nickel is improving the chances of using unconventional ores, creating a fine alternative to usual nickel mining.

Solving Problems that Stand in the Way

Still, the use of circular solutions is restricted by both financial and practical difficulties. When there are no public policies, standard electric car batteries, or enough recognition, the industry grows slowly. Extending resources and rules focusing on recycling and reclamation can push for a safer side to the industry, looking after the environment.

Commitments by both Industries and Public Officials

Fixing the environmental complications linked to nickel mining involves setting up important rules, laws, and making businesses accountable, in addition to new technologies.

Policies from the Government Influence Sustainable Growth

It is through government actions that the nickel industry is encouraged to become greener. In regions that mine a lot, rules on air emissions, water use, and restoring damaged land are being set up more frequently. As an example, the European Union’s Critical Raw Materials Act makes sustainability and transparency in the supply chain important, which forces companies to introduce environmentally friendly practices. If high taxes are put on companies that pollute and low taxes are given for low-pollution activities, that may encourage manufacturing industries to be more environmentally friendly.

Working Together across the Globe

It takes international cooperation to ensure that standards are the same in many countries. For example, the Global Battery Alliance and OECD have both set guidelines encouraging groups to source minerals in an ethical and less polluting way. Because of these frameworks, it becomes easier for countries to join in efforts and stop polluting activities from happening in countries with fewer resources. Having balance between suppliers and users of nickel means that environmental issues are addressed at every step of the nickel process.

Integrating ESG

Companies in this sector are establishing significant goals in the areas of the environment, society, and governance. Firms such as BHP, Vale, and Norilsk Nickel are now spending on new low-emission technologies, tools for transparency, and projects for local communities. Tesla and BMW are asking their suppliers to use sustainable resources to make their EV batteries. As a consequence, there is a market for nickel that is valued because it is environmentally friendly as well as profitable.

Ensuring Accountability

Although commitments help, they can only be effective if there are systems to check them. More and more, audits, orbital observation, and blockchain technologies are being used to follow compliance. They increase public faith in the industry and inspire everyone across it to make sustainability real progress.

Taking Sustainability Seriously

Theory doesn’t bring about change; real situations prove that sustainable nickel production can be attained. They show clearly how important innovation and commitment can be.

Canada

The Vale company’s mining project at Voisey’s Bay in Newfoundland and Labrador proves that environmental protection and mining can go hand in hand. Since the mine uses a fleet of electric vehicles, there is a big reduction in both greenhouse gases and the use of diesel. Focusing on battery vehicles and hydro power means it proves how mining can be cleaner in areas with harsh conditions. How the company connects with Indigenous groups goes beyond what is expected in ethical and inclusive development.

voisey-bey

Indonesia

With nickel production being big in Indonesia, the nation is now using modern HPAL plants for better processing. In the past, HPAL caused environmental issues because of its waste, but newer projects are now adding better wastewater control and planting trees to control the damage. As an example, the Weda Bay Industrial Park tries to use the circular economy by recovering and recycling its processing materials whenever possible. Though there are still difficulties, the country’s focus on making products domestically indicates they want a greener economy.

Finland

With bioleaching technology, Terrafame is now a top company in Finland for extracting nickel by using bacteria found naturally. The bioremediation process doesn’t need a lot of energy, and it happens at normal temperatures, resulting in little waste. Using less carbon than average for the industry and on-site water recycling demonstrate how seriously Terrafame cares about using resources wisely. The combination of new scientific ideas and great environmental protection shows how sustainability and making money in mining are not mutually exclusive for Finland.

Conclusion

Since the world is moving quickly toward clean energy, it can no longer overlook the challenges in nickel production. Even though nickel is necessary for electric vehicles and storing energy, the method used to get it from the ground and prepare it causes significant harm to the environment. The process of change is not one-dimensional and it can change with time. Wise use of green technologies, proper recycling, laws, and increasingly responsible corporations are changing the nickel industry in a more sustainable way. It may be tough, but the transformation has to happen and can be done. Collaboration among government bodies, industry, and community can prevent the metals used in energy from risking the environment. Making the nickel supply chain greener is a must, not something impossible. At this point, choosing sustainable methods makes both moral and sensible sense for a real renewal in the future.

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